Smoky Pulled Pork BBQ Sandwich Recipe for Juicy Flavor

I’m excited to share my new BBQ rubs from Spiceology. To start, this recipe uses the versatile Big Bad BBQ Rub to create a classic Pulled Pork BBQ Sandwich that’s full of flavor and easy to serve for a crowd.

Big Bad BBQ Ale rub next to the Pulled Pork BBQ Sandwiches.

Table of Contents

  • Why You’ll Love These Pulled Pork BBQ Sandwiches
  • Pulled Pork BBQ Sandwich Ingredients
  • How to Make Pulled Pork BBQ Sandwiches
  • More with Pulled Pork
    • BBQ Sauce:
    • Serving
  • Pulled Pork BBQ Sandwich Recipe

This rub works on pork, chicken, beef, seafood and more. It balances sweet and savory notes and includes a hint of cinnamon for warmth. Below you’ll find a straightforward method for tender, shreddable pork and a honey BBQ sauce to finish the sandwiches.

Why You’ll Love These Pulled Pork BBQ Sandwiches

This sandwich is an approachable way to try the rub. Tender pulled pork combines with tangy honey BBQ sauce and coleslaw on a soft bun for a satisfying bite. The seasoning flavors the pork and is also added to the sauce to create a consistent, delicious profile.

Big Bad BBQ Ale seasoning on the pork butts for the Pulled Pork BBQ Sandwiches.

It’s ideal for gatherings because guests can assemble their own sandwiches. Leftover pork is versatile—use it for tacos, nachos, or sandwiches later.

Pulled Pork BBQ Sandwich Ingredients

This recipe is simple to prep and yields fall-apart pork. It takes about one hour to prepare and roughly six hours of cook time, depending on your smoker and roast size. The core components are pork butts, a quality BBQ rub, and a binder like yellow mustard. You’ll also prepare a crutch of light beer and pork fat to braise the pork while it finishes cooking.

Adding some bbq seasoning to the meat.

The honey BBQ sauce is made with brown sugar, honey, ketchup, white vinegar, molasses, hot sauce, light beer, and a bit of the dry rub to tie the flavors together. Serve the finished pork on buns with coleslaw and any preferred sides.

How to Make Pulled Pork BBQ Sandwiches

1. Place the pork butt on a baking sheet and coat it with yellow mustard. Generously apply the BBQ rub over all sides to fully cover the roast. Refrigerate uncovered for at least 4 hours or ideally overnight so the rub can adhere and the flavors develop.

2. Preheat your smoker to about 250°F. Add wood chips or chunks if you want additional smoke character.

Seasoned pork butts on the smoker.

3. Smoke the pork until the internal temperature reaches 165°F (about 4–6 hours). Remove the pork and transfer it to a large foil pan for the crutch stage.

4. Add pork fat and light beer to the pan so the liquid reaches roughly halfway up the roast. Tightly cover the pan with foil and return it to the smoker at 250°F. Continue to smoke until the meat is probe-tender and easily pulls apart, another 3–4 hours.

Pork at 165F about to be pulled to be wrapped.

5. When the pork is done, let it rest for 30 minutes. Remove the bone, shred the meat, and toss or top with the honey BBQ sauce.

Adding pork fat and beer for the crutch on these Pulled Pork BBQ Sandwiches.

More with Pulled Pork

Pulled Pork BBQ Nacho Table

Loaded Pulled Pork Quesadillas

Al Pastor Pulled Pork Sandwich

Pulled Pork Loin Nachos

Chipotle BBQ Pulled Pork Sandwich Recipe

Pulled Pork Elote Tacos

BBQ Sauce:

To make the honey BBQ sauce, heat a skillet or medium saucepan over medium-high heat. Combine brown sugar, honey, ketchup, white vinegar, molasses, hot sauce, light beer, and a tablespoon of the BBQ rub. Stir until the mixture comes to a simmer and the sugar dissolves.

Making the bbq sauce for the pulled pork bbq sandwich.

Reduce heat to medium and simmer for about 5–20 minutes until the sauce thickens to your liking. Remove from heat and let cool to room temperature before serving.

Serving

Remove the bone from the rested pork and shred the meat. Pile shredded pork on the bottom bun, spoon the honey BBQ sauce over the top, and add coleslaw if desired. Serve with extra sauce on the side.

Clean bone pulled from the pork butts.

Store leftovers in an airtight container and use them for tacos, nachos, or BBQ mac and cheese. Enjoy!

Assembling the final dish.
Big Bad BBQ Ale rub next to the Pulled Pork BBQ Sandwiches.

Pulled Pork BBQ Sandwich

A classic pulled pork sandwich made with beer-infused Big Bad BBQ Rub for deep, balanced flavor.
Author:Derek Wolf
4.45 from 9 votes

Ingredients

Pork:

  • 1–2 Whole pork butts, bone in
  • 1 cup Big Bad BBQ Rub
  • Yellow mustard (for binder)

Crutch:

  • 36 oz light beer
  • 1/2 cup pork fat

Honey BBQ Sauce:

  • 1 cup brown sugar
  • 1/2 cup local honey
  • 1/4 cup ketchup
  • 1/8 cup white vinegar
  • 2.5 tbsp molasses
  • 2 tbsp hot sauce
  • 4 oz light beer
  • 1 tbsp Big Bad BBQ Rub

Sandwich:

  • Burger buns
  • Coleslaw (optional)

Instructions

Pulled Pork:

  • Coat pork with mustard and rub; refrigerate uncovered for 4 hours or overnight.
  • Preheat smoker to 250°F and add wood if desired.
  • Smoke pork until internal temperature reaches 165°F (about 4–6 hours).
  • Place pork in a foil pan, add pork fat and beer so liquid reaches roughly halfway up the roast, cover tightly with foil.
  • Return to the smoker at 250°F and cook until probe-tender and easily shreddable (another 3–4 hours).
  • Rest 30 minutes, remove the bone, shred, and serve on buns with honey BBQ sauce and coleslaw.

BBQ Sauce:

  • Heat a skillet over medium-high and add all sauce ingredients.
  • Bring to a simmer, then reduce heat and simmer until the sauce thickens (about 5–20 minutes).
  • Remove from heat and cool to room temperature before serving.

Nutrition

Serving: 6 | Calories: 622 kcal
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